Experimental and Computational analysis of springback in dual phase steels
Análisis experimental y computacional de la recuperación elástica en aceros bifásicos
DOI:
https://doi.org/10.22517/23447214.24513Keywords:
Springback, dual phase, Hill-48, dual phase steelsAbstract
In this work the comfortability of dual-phase automotive steel DP600 is studied through uniaxial tensile tests and V-die bending tests in different directions relative to the rolling direction. A microstructural analysis was also carried out in each characteristic region of the deformation zone, evidencing the changes in the morphology of the microstructure grains. Additionally, the plastic anisotropy of the material was studied by implementing the constitutive anisotropy models known as Hill-48 and Barlat-89. The results showed an increase in elastic recovery at 45 ° and 90 ° from the rolling direction. This variation can be attributed to the morphology of the martensite that created preferential location zones within the material during the rolling process. The two models Hill-48 and Barlat-89 correctly describe the yield surface and the plastic anisotropy obtained in the experimental tests carried out. The simulation using the finite element method and the Hill-48 model gave satisfactory results in the prediction of the elastic recovery as compared to the experimental results obtained with the V-die bending test.
Downloads
References
R. W. Logan, y W. F. Hosford, “Upper-bound anisotropic yield
locus calculations assuming 〈111〉-pencil glide.” International
Journal of Mechanical Sciences, vol. 22, no. 7, pp. 419-430, 1980
DOI: 10.1016/0020-7403(80)90011-9
M. Kleiner, M. Geiger, y A. Klaus, “Manufacturing of Lightweight
Components by Metal Forming,” CIRP Annals, vol. 52, no. 2, pp.
-542, 2003. DOI: 10.1016/S0007-8506(07)60202-9
H. Hayashi, y T. Nakagawa, “Recent trends in sheet metals and their
formability in manufacturing automotive panels,” Journal of
Materials Processing Technology, vol. 46, no. 3, pp.455-487, 1994.
DOI: 10.1016/0924-0136(94)90128-7
R. H. Wagoner, H. Lim, y M. G. Lee, “Advanced Issues in
springback,” International Journal of Plasticity, vol. 45, pp. 3-20,
DOI: 10.1016/j.ijplas.2012.08.006
D. Banabic, “Plastic Behaviour of Sheet Metal,” En D. Banabic
(Ed.), Sheet Metal Forming Processes: Constitutive Modelling and
Numerical Simulation (pp. 27-140). Springer. 2010. DOI:
/10.1007/978-3-540-88113-1_2
I. Burchitz. “Springback, improvement of its predictability:
Literature study report Netherlands Institute for Metals Research,”
B. Chongthairungruang, V. Uthaisangsuk, S. Suranuntchai, y S.
Jirathearanat, “Experimental and numerical investigation of
springback effect for advanced high strength dual phase steel,”
Materials & Design, vol. 39, pp. 318-328, 2012. DOI:
1016/j.matdes.2012.02.055
Y. Hou, J. Min, J. Lin, Z. Liu, J. E. Carsley, & T. B. Stoughton,
“Springback prediction of sheet metals using improved material
models,” Procedia Engineering, vol. 207, pp. 173-178. 2017. DOI:
1016/j.proeng.2017.10.757
S. Toros, A. Polat, y F. “Ozturk, Formability and springback
characterization of TRIP800 advanced high strength steel,”
Materials & Design, vol. 41, pp. 298-305, 2012. DOI:
1016/j.matdes.2012.05.006
F Gardiner. “The Springback of Metals,”Asme, vol. 79, no. 1, pp. 1-
1957.
R. Queener. “Elastic springback and residual stresses in sheet metal
formed by bending,” Asme, vol. 61, no. 1, pp. 757-768. 1968.
K. C. Chan, y S. H. Wang, “Theoretical analysis of springback in
bending of integrated circuit leadframes,” Journal of Materials
Processing Technology, vol. 91, no. 1, pp. 111-115, 1999.
DOI:10.1016/S0924-0136(98)00398-7
Y. Tozawa, “Forming technology for raising the accuracy of sheet-
formed products,” Journal of Materials Processing Technology,
vol. 22, no. 3, pp. 343-351, 1990. DOI:10.1016/0924-
(90)90020-U
T. X. Yu, y L. C. Zhang. “Plastic bending: Theory and applications,”
vol. 2, 1996.
K. Roll, y K. Weigand, “Tendencies and new requirements in the
simulation of sheet metal forming processes,” Computer Methods in
Materials Science, vol. 9, pp. 12-24. 2009.
I. Sarraf, y D. Green, “Prediction of DP600 and TRIP780 yield loci
using Yoshida anisotropic yield function,” IOP Conference Series:
Materials Science and Engineering, 418, 012089. 2018.
DOI:10.1088/1757-899X/418/1/012089
T. Uemori, S. Sumikawa, T. Naka, N. Ma, y F. Yoshida, “Influence
of Bauschinger Effect and Anisotropy on Springback of Aluminum
Alloy Sheets, “Materials Transactions, vol. 58, no. 6, pp. 921-926.
DOI:10.2320/matertrans.L-M2017812
R. Hill, “A theory of the yielding and plastic flow of anisotropic
metals,” Proceedings of the Royal Society of London. Series A.
Mathematical and Physical Sciences, 193(1033), pp. 281-297. 1948.
DOI:10.1098/rspa.1948.0045
W. F. Hosford, “A Generalized Isotropic Yield Criterion,” Journal
of Applied Mechanics, vol. 39, no. 2, pp. 607-609. 1972.
DOI:10.1115/1.3422732
F. Ozturk, S. Toros, y S. Kilic, “Effects of Anisotropic Yield
Functions on Prediction of Forming Limit Diagrams of DP600
Scientia et Technica Año XXVI, Vol. 26, No. 02, junio de 2021. Universidad Tecnológica de Pereira 145
Advanced High Strength Steel,”. Procedia Engineering, vol. 81, pp.
-765. 2014. DOI:10.1016/j.proeng.2014.10.073
S. A., Haus, “ Influência do efeito bauschinger no retorno elástico
em aços avançados de elevada resistência, ” Ph.D. dissertation,
Universidade federal do paraná. Brasil, 2011.
F. Barlat, y K. Lian, “Plastic behavior and stretchability of sheet
metals. Part I: A yield function for orthotropic sheets under plane
stress conditions,” International Journal of Plasticity, vol. 5, no. 5,
pp. 51-66. 1989. DOI: 10.1016/0749-6419(89)90019-3
P. A. Eggertsen, y K. Mattiasson, “On constitutive modeling for
springback analysis,” International Journal of Mechanical
Sciences, vol. 52, no. 6, pp. 804-818. 2010.
DOI:10.1016/j.ijmecsci.2010.01.008
S. Konzack, R. Radonjic, M. Liewald, y T. Altan. “Prediction and
reduction of springback in 3D hat shape forming of AHSS,”
Procedia Manufacturing, vol. 15, pp. 660-667. 2018. DOI:
1016/j.promfg.2018.07.296
L. Jayaharia, J. Gangadhara, S. Kumar, y B. Balunaik.
“Investigation of high temperature forming of ASS 304 using
BARLAT 3-Parameter Model,” Materials Today: Proceedings, vol.
, no. 2, pp. 799–804, 2017. DOI: 10.1016/j.matpr.2017.01.088
ASTM E8 / E8M-21, Standard Test Methods for Tension Testing of
Metallic Materials, ASTM International, West Conshohocken, PA,
ASTM International, West Conshohocken, PA, 2016.
DOI:10.1520/E0008_E0008M-21
ASTM E-517: Test Method for Plastic Strain Ratio r for Sheet
Metal. ASTM International, West Conshohocken, PA, 2016
DOI:10.1520/E0517-19
ASTM E1245–03 Standard Practice for Determining the Inclusion
or Second-Phase Constituent Content of Metals by Automatic Image
Analysis. ASTM International, West Conshohocken, PA, 2016.
https://doi.org/10.1520/E1245-03R16
Ansys licence academic (s. f.). 2020. Available:
https://www.ansys.com/academic, Accessed on: Jul. 5, 2020.
R. A. Dos Santos, “Influência da força pós dobra e da geometria da
ferramenta no retorno elástico em processos de dobramento de aços
de alta resistência, ” Ph.D. dissertation, Universidade federal do
paraná. Brasil, 2013.
Downloads
-
Vistas(Views): 247
- PDF Descargas(Downloads): 252
Published
How to Cite
Issue
Section
License
Copyrights
The journal is free open access. The papers are published under the Creative Commons Attribution / Attribution-NonCommercial-NoDerivatives 4.0 International - CC BY-NC-ND 4.0 license. For this reason, the author or authors of a manuscript accepted for publication will yield all the economic rights to the Universidad Tecnológica of Pereira free of charge, taking into account the following:
In the event that the submitted manuscript is accepted for publication, the authors must grant permission to the journal, in unlimited time, to reproduce, to edit, distribute, exhibit and publish anywhere, either by means printed, electronic, databases, repositories, optical discs, Internet or any other required medium. In all cases, the journal preserves the obligation to respect, the moral rights of the authors, contained in article 30 of Law 23 of 1982 of the Government Colombian.
The transferors using ASSIGNMENT OF PATRIMONIAL RIGHTS letter declare that all the material that is part of the article is entirely free of copyright. Therefore, the authors are responsible for any litigation or related claim to intellectual property rights. They exonerate of all responsibility to the Universidad Tecnológica of Pereira (publishing entity) and the Scientia et Technica journal. Likewise, the authors accept that the work presented will be distributed in free open access, safeguarding copyright under the Creative Commons Attribution / Recognition-NonCommercial-NoDerivatives 4.0 International - https://creativecommons.org/licenses/by-nc-nd/4.0/deed.es license.